Sandip Kunar & Jagadeesha T 
Advances in Additive Manufacturing [PDF ebook] 

Soporte

This volume focuses on the fundamentals of additive manufacturing and its components, explains why and what we do, outlines what is crucial to the user, offers details on important applications such as in the aerospace, automotive, or medical areas, and the difficult certification process.

This book explores the advancements in additive manufacturing which produces solid, free-form, nearly net-shaped objects. This refers to items that are easy to use, out-of-the-box, and not bound by the design constraints of modern manufacturing techniques. AM expands the definition of 3D printing to encompass a variety of procedures that begin with a three-dimensional computer model, incorporate an AM production procedure, and result in a useful product. The AM process can be confusing due to the rapid rise of competing techniques for fabricating 3D parts. This volume provides a thorough review of the basic components and procedures involved in additive manufacturing. It outlines a road map for where to begin, what to study, how everything goes together, and how AM might enable ideas outside traditional processing to realize those ideas in AM. Furthermore, this book investigates the benefits of AM including affordable access to 3D solid modeling software. With this software, learning is achieved without having to invest in costly industrial equipment.

AM encompasses a variety of techniques, including those that use high-intensity beams to fuse powder or wire, and hybrid techniques that combine additive and subtractive manufacturing techniques. AM-related processes have developed at breakneck speed, giving rise to a deluge of acronyms and terminology, not to mention the emergence, acquisition, and demise of new businesses. By combining ideas and aspirations, better methods will be revealed that result in useful products that will serve and contribute to a lasting future.

Although expensive commercial additive manufacturing equipment can cost hundreds of thousands to millions of dollars, a lack of access to equipment does not preclude the study of the technology. 3D printing services will undoubtedly become more reasonable for small- and medium-sized organizations as their prices decline. Hybrid 3D plastic printing technologies and low-cost hobbyist 3D weld deposition systems are already in development which will make the best 3D printers accessible and affordable. This book will assist the reader in determining what is required to begin, which software, supplies, and procedures best suit, and where to obtain additional information.

Audience

The book will be used by engineers and R&D researchers involved in advanced additive manufacturing technology, postgraduate students in various disciplines such as mechanical, manufacturing, biomedical, and industrial engineering, etc. It will also serve as a reference manual for manufacturing and materials engineers involved in additive manufacturing and product development.

€214.99
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Preface xix

Acknowledgment xxiii

1 Fundamentals and Applications of Additive Manufacturing 1
Sandip Kunar, Jagadeesha T., Gurudas Mandal, Akhilesh Kumar Singh and S. Rama Sree

1.1 Basics and Definitions 1

1.2 Application Levels 4

1.3 Application Levels — Indirect Processes 9

1.4 Machines for Additive Manufacturing 13

1.5 Conclusions 13

2 Characteristics of Additive Manufacturing Process 15
Sandip Kunar, Jagadeesha T., Gurudas Mandal, Akhilesh Kumar Singh, Rajesh Kumar, Aezeden Mohamed and Param Singh

2.1 Basic Principles 15

2.2 Generation of Layer Information 17

2.3 Physical Principles for Layer Formation 22

2.4 Summary Evaluation of Rapid Prototyping Methods 33

2.5 Conclusion 36

3 Directed Energy Deposition (DED) Process 39
M. Sivakumar, N.S. Balaji, G. Rajesh Kannan and R. Karthikeyan

3.1 Introduction 39

3.2 Direct Energy Deposition (DED) 40

3.3 Materials Used in the DED Process 48

3.4 Hybrid DED Process 50

3.5 In Situ Monitoring in DED 51

3.6 Case Studies 52

3.7 Limitations and Challenges 54

3.8 Applications of DED Process 55

4 Current Progress and Future Perspectives of Biomaterials in 3D Bioprinting 61
Prerona Saha, Ankita Nandi, Jaideep Adhikari, Abhishek Ghosh, Asiful H. Seikh and Manojit Ghosh

4.1 Introduction 61

4.2 Biomaterials Used in Designing a Bioink 64

4.3 Growth Factors Used in Bioink 72

4.4 Bioimaging of Bioink 72

4.5 Extracellular Vesicle Loaded Bioink 72

4.6 Requirements for Ideal 3D Bioprinting Materials 73

4.7 3D Bioprinting Technologies 75

4.8 Challenges Faced by 3D Bioprinting Techniques 82

4.9 Conclusion 82

5 Powder Bed Fusion Process — State of Art 89
G. Rajesh Kannan, M. Sivakumar, B. Jagadeesh and N. S. Balaji

5.1 Introduction 89

5.2 Powder Bed Fusion (PBF) 90

5.3 Laser Powder Bed Fusion (L-PBF) 94

5.4 The Influence of L-PBF Processing Parameters on the Microstructure 100

5.5 Merits and Demerits of Powder Bed Fusion Process 102

5.6 Applications of Powder Bed Fusion Process 104

5.7 Summary 104

6 Cobalt-Chromium Alloy Additive Manufacturing Technologies for Biomedical Applications 109
Pravin Pawar, Amaresh Kumar and Raj Ballav

6.1 Introduction 109

6.2 Selective Laser Melting (SLM) Additive Manufacturing 111

6.3 Laser Powder-Bed-Fusion (LPBF) Additive Manufacturing 113

6.4 Direct-Metal Laser-Sintering (DMLS) Additive Manufacturing 114

6.5 Selective Laser Sintering (SLS) Additive Manufacturing 114

6.6 Laser Melting (LM) Additive Manufacturing 115

6.7 Electron Beam Melting (EBM) Additive Manufacturing 115

6.8 Micro-Plasma Based Additive Manufacturing (MPBAM) 115

6.9 Direct Metal Fabrication (DMF) Additive Manufacturing 115

6.10 Wire and Arc Additive Manufacturing (WAAM) 115

6.11 Summary of Additive Manufacturing Technologies of Cobalt-Chromium Alloy Material for Bio-Medical Applications 116

6.12 Conclusion 117

7 Cold Spray Additive Manufacturing: Principles, Applications, and Recent Advancements 121
Jagadeesha T. and Sandip Kunar

7.1 Introduction 121

7.2 Literature Review 123

7.3 Phenomena and Factors Behind CSAM 126

7.4 Numerical Simulation of CSAM 126

8 Integrating Metal Forming and Additive Manufacturing for Enhanced Product Quality and Efficiency 129
Jagadeesha T. and Sandip Kunar

8.1 Introduction 130

8.2 Need of Additives in Metal Forming Process 130

8.3 Erichsen Test 131

8.4 Types of Additives 132

8.5 Effects of Additives in Various Processes 134

8.6 Traditional Sheet Metal Forming and Additive Manufacturing 136

8.7 Technologies Used in Metal Forming That Involves Additives 137

8.8 General Impacts of Additives in Additive Manufacturing 138

8.9 Factors Affecting Additive Manufacturing 140

8.10 Conclusion 141

9 Impacts of Additives on Failure Issues Linked with Additively Manufactured Products 145
Jagadeesha T. and Sandip Kunar

9.1 Introduction 145

9.2 Additive Manufacturing 146

9.3 Technological Aspects 148

9.4 Challenges in Additive Manufacturing 152

9.5 Limitations and Future Scope 154

9.6 Conclusion 155

10 Nano-Additives for Advanced Additive Manufacturing: Enhancing Quality, Sustainability and Performance 157
Jagadeesha T. and Sandip Kunar

10.1 Introduction 157

10.2 Application of Nano-Additives 158

10.3 Literature Survey 159

10.4 Methodology 160

10.5 LAM of the Titanium Carbide Nanoparticles Strengthened by Nickel Based Nano-Size Composites 162

10.6 Role of Nano-Additives to Enhance the Fuel Properties of Tyre Oil for Green Environment 162

10.7 Conclusion 163

11 Processing of Biomaterials by Additive Manufacturing 165
R. Prayer Riju, S. Arulvel, D. Dsilva Winfred Rufuss, Jayakrishna Kandasamy and P. Jeyapandiarajan

11.1 Introduction 165

11.2 Diverse Additive Manufacturing Techniques for Processing Biomaterials 166

11.3 Conclusion 183

12 Safety and Environmental Protection in Additive Manufacturing 187
N.S. Balaji, M. Sivakumar, G. Rajesh Kannan and R. Karthikeyan

12.1 Introduction 187

12.2 Environmental Impacts of Additive Manufacturing 189

12.3 Additive Manufacturing: A Sustainable Approach to Reducing Environmental Degradation 190

12.4 Developing a Sustainable Additive Manufacturing Ecosystem: Basic Building Blocks 192

12.5 Enriching Sustainability Through Additive Manufacturing Processes: A Sequential Overview 194

12.6 AM Security and Safety: A Comprehensive Approach 195

12.7 Summary 198

13 Advanced Developments in Additive Manufacturing of Silicone Rubber Elastomers 203
Mohammad Bagher Jafari, Hossein Doostmohammadi, Mostafa Baghani and Majid Baniassadi

13.1 Introduction 203

13.2 Chemical Structure and Properties of Silicone Rubbers 204

13.3 Additive Manufacturing Techniques for Fabrication of Silicone Rubber Structures 205

13.4 3D Printable Silicone-Based Materials 205

13.5 Progress and Applications Proposed for 3D Printed Silicone Rubbers 207

13.6 Challenges and Future Research Direction 212

13.7 Conclusion 213

14 Laser-Assisted Additive Manufacturing Techniques for Advanced Composites 217
Nitai Chandra Adak, Fahim Sharia and Wonoh Lee

14.1 Introduction 217

14.2 Classification of Laser-Based Additive Micromanufacturing Techniques 218

14.3 Challenges in Laser-Based Additive Manufacturing of Composites 231

14.4 Conclusions and Future Research Opportunities 232

15 Stereolithography-Based Polymer Additive Manufacturing Process for Microfluidics Devices: A Review 237
Ajit Biswas, Amit Kumar Singh and Debasree Das

15.1 Introduction 237

15.2 Polymer Additive Manufacturing Processes 242

15.3 Stereolithography (SLA) for Microfluidics 246

15.4 Applications of Polymer Additive Manufacturing in Microfluidics 250

15.5 Challenges and Future Prospects of Polymer Additive Manufacturing Processes in Microfluidics 255

15.6 Conclusion 256

16 Biomaterials and Bioinks: A Synergistic Approach to Bioprinting 269
M. Abdur Rahman, G. Rajesh and N. Sri Rangarajalu

16.1 Introduction 270

16.2 Bioprinting 273

16.3 Extrusion-Based Bioprinting 276

16.4 Inkjet-Based Bioprinting 279

16.5 Significant Aspects of Bioprinting 280

17 Significance of Additive Manufacturing in Aerospace and Automotive Industries 293
M. Abdur Rahman, Ravi Kumar S. and A.S. Selvakumar

17.1 Introduction to Additive Manufacturing (AM) in the Aerospace and Automotive Industry 294

17.2 AM Processes in the Aerospace Industry 296

17.3 AM Processes in the Automotive Industry 296

17.4 AM Applications of Automotive and Aerospace Industries 297

17.5 Material Selection in AM 298

17.6 Df AM in Aerospace Applications and Automotive Applications 299

17.7 Supply Chain and Manufacturing Integration in the Aerospace Industry 300

17.8 Supply Chain and Manufacturing Integration in the Automotive Industry 301

17.9 Maintenance, Repair, and Overhaul (MRO) in Aerospace AM 301

17.10 Maintenance, Repair, and Overhaul (MRO) in Automotive AM 302

17.11 Circular Economy in the Aerospace Industry 307

17.12 Circular Economy in the Automotive Industry 307

17.13 Conclusion 309

17.14 Future Scope 310

18 Sustainability and Efficiency: The Green Potential of Additive Manufacturing 317
M. Abdur Rahman, Serajul Haque, N. Sri Rangarajalu and D. R. Rajendran

18.1 Introduction to Additive Manufacturing (AM) and Its Role in Sustainability 318

18.2 The Relevance of AM in the Context of Sustainability and Efficiency 319

18.3 Life Cycle Assessment (LCA) of AM Processes and Products 323

18.4 Identification of Key Environmental Hotspots in AM Technology 324

18.5 Sustainable Materials and Additive Manufacturing 325

18.6 Biodegradable and Recycled Materials in AM 327

18.7 The Potential for Renewable Energy Integration in AM Processes 328

18.8 Waste Reduction and Circular Economy in Additive Manufacturing 329

18.9 Research and Development Areas to Enhance AM’s Green Potential 333

18.10 Conclusion 335

19 Role of Additive Manufacturing in Io T Medical Devices 343
K. Vijetha, Uzwalkiran Rokkala and Lingaraju Dumpala

19.1 Introduction 343

19.2 Additive Manufacturing 345

19.3 Future Scope for Io T 349

19.4 Conclusions 350

20 Additive Manufacturing of Superhydrophobic Architectures 353
Hossein Doostmohammadi, Majid Baniassadi and Mostafa Baghani

20.1 Introduction 353

20.2 Principles of Superhydrophobicity of Structures 354

20.3 Additive Manufacturing Techniques and Methods for Creation of Superhydrophobic Surfaces 356

20.4 Advantages and Disadvantages of 3D Printing Techniques 367

20.5 Conclusion, Challenges, and Future Outlook 368

21 Fiber-Reinforced Composite and Topology Optimization in Additive Manufacturing 373
Tien-Dat Hoang and Van Du Nguyen

21.1 Introduction 373

21.2 Printed Model Without Fiber Reinforcement 376

21.3 Printed Model with Continuous Fiber Reinforcement 380

21.4 Printing Model Integrating Topology Optimization and Continuous Fiber Reinforcement 383

21.5 Conclusion 385

22 Comparative Analysis of Mechanical Characteristics in Additive Manufacturing on Polylactic Acid and Acrylonitrile Butadiene Styrene Materials 389
Kaustubh Pravin Joshi and Anil Dube

22.1 Introduction 389

22.2 Literature Review 390

22.3 Experimental Setup 392

22.4 Results and Discussion 396

22.5 Conclusion 402

23 A Comprehensive Review on Polymers and Metal Additive Manufacturing 405
Praveena B. A., Santhosh N. and Anand G.

23.1 Introduction 406

23.2 Additive Manufacturing Processes and Methods 409

23.3 Materials for Additive Manufacturing 410

23.4 Additive Manufacturing Applications 412

23.5 Challenges and Limitations 414

23.6 Future Directions and Opportunities 415

23.7 Conclusion 417

24 Sub-Zero Additive Manufacturing: A Green Solution to Pattern Making in the Investment Casting Industry 419
Pushkar Kamble, K. P. Karunakaran and Yicha Zhang

24.1 Introduction 419

24.2 Process of Using Ice Patterns by Sub-Zero Additive Manufacturing 421

24.3 Economic Comparison 424

24.4 Conclusions 425

24.5 Future Scope 425

25 Effect of Orientation on the Tensile Strength of 3D Printed Rectangular Solid Bars 427
Neel Kamal Gupta and Pawan Kumar Rakesh

25.1 Introduction 427

25.2 Modelling and Simulation 429

25.3 Manufacturing of Rectangular Solid Bar by Poly Jet Printing Technology 433

25.4 Design of Experiment 436

25.5 Selection of Process Parameters 436

25.6 Selection of Orthogonal Array 438

25.7 Conclusion and Future Scope 440

26 Advanced Techniques in Wire Arc Additive Manufacturing: Monitoring, Control, and Automation 443
M. Sivakumar, R. Karthikeyan, N.S. Balaji and G. Rajesh Kannan

26.1 Introduction 443

26.2 Wire Arc Additive Manufacturing 444

26.3 Defects in the WAAM Process 447

26.4 Sensing Technology in Additive Manufacturing and Challenges in WAAM 448

26.5 Quality Control Strategies for WAAM 455

26.6 Automation in Wire Arc Additive Manufacturing 457

26.7 Case Study: Implementing a Closed-Loop Multiple Sensors System for Quality Control in the WAAM Process 459

27 Vat Photopolymerization 467
J. Suresh Kumar, Akshaya Senthilkumar, S. Naveen Rajkumar and K. Kalaichelvan

27.1 Introduction 467

27.2 Vat Polymerization Process 468

27.3 Vat Polymerization Techniques 470

27.4 Photoinitiator Materials 477

27.5 Applications 479

References 480

Index 483

Sobre el autor

Sandip Kunar, Ph D, is an assistant professor in the Department of Mechanical Engineering, Aditya Engineering College, A.P., India. He has published more than 50 research papers in various reputed international journals, national and international conference proceedings, 16 book chapters, and 9 books as well as two patents. His research interests include non-conventional machining processes, micromachining processes, advanced manufacturing technology, and industrial engineering.
Jagadeesha T, Ph D, is an associate professor in the Department of Mechanical Engineering, National Institute of Technology Calicut, India. He has 25 years of industry and academic experience and has authored mechanical engineering workbooks and textbooks and published more than 75 papers in international and national journals/conferences. As well as four patents. His research interests are advanced machining, additive manufacturing, fluid power control, advanced materials, vibration and noise control, and FEM.
S. Rama Sree, Ph D, is a professor in the Computer Science and Engineering Department, Aditya Engineering College, India. She has published more than 50 papers in international/national journals and conferences, four patents, and co-authored on data structures. Her research interests include software, soft computing, applications of machine learning techniques, medical diagnosis and cloud computing.
K. V. S. R. Murthy, Ph D, is a professor in the Electrical and Electronics Engineering Department, Aditya Engineering College, India. He is an expert in power system operation and control, and the application of artificial intelligence techniques in power distribution systems. He has published 35 research papers in various journals/conferences.
M. Sreenivasa Reddy, Ph D, is the Director of Aditya Group of Educational Institutions and Principal of Aditya Engineering College, India. He has more than 25 years of industry and academic experience and is an expert in additive manufacturing technology. He has 11 patents granted and published many journal articles and book chapters.

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Idioma Inglés ● Formato PDF ● Páginas 514 ● ISBN 9781394238309 ● Tamaño de archivo 319.4 MB ● Editor Sandip Kunar & Jagadeesha T ● Editorial Wiley-Scrivener ● País US ● Publicado 2024 ● Edición 1 ● Descargable 24 meses ● Divisa EUR ● ID 9697565 ● Protección de copia Adobe DRM
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