This book reports theoretical and practical aspects related to the application of lean manufacturing tools in companies established in Latin America. The book is divided into sections according to the tools discussed therein, basic LM tools (Visual management, Andon, 5S and Standardized work), LM tools applied to production planning (Demand management, Heijunka, Takt time, Hoshin Kanri, Value stream map), LM tools applied to quality (Plan-Do-Check-Act cycle (PDCA), Total quality management (TQM), Kaizen, Gemba, Root cause analysis, Getting it right the first time, A3 problem solving, 5 whys), LM tools applied to material flow (One-piece flow, Kanban, Just in time, Bottleneck analysis), LM tools applied to machinery (Jidoka, Poka-yoke, Overall Equipment Effectiveness (OEE), Total Productive Maintenance (TPM), Single-Minute Exchange of Die (SMED)), LM tools applied to production Organization (Cellular manufacturing, Six big losses, Intelligent goals, Key performance indicators (KPI), Lean audits, Decentralization, Vertical information systems), LM applied to human factors (Multifunctional teamwork, Empowerment, Integration of functions, Leadership, Motivation, Labor safety) and LM benefits (Economic, Social and Environmental). We report each tool’s concepts, crucial research, and applications. Also, each approach underlines the authors that stand out in that topic, the implementation methodology in the production systems, the benefits they offer, and finally, a case study.
विषयसूची
Visual management.- 2. 5S.- 3.Standardized work.- 4. Demand management.- 5. Heijunka.
लेखक के बारे में
Jorge
Luis García Alcaraz is a full-time researcher at the
Industrial Engineering and Manufacturing Department at the Autonomous
University of Ciudad Juarez in Mexico. He received an MSc in Industrial
Engineering from the Colima Technological Institute (Mexico), a Ph.D. in Industrial
Engineering Sciences from Ciudad Juárez Technological Institute (Mexico), a
Ph.D. in Innovation in Product Engineering and Industrial Process from the University
of La Rioja (Spain), a Ph.D. in Sciences and Industrial Technologies from the
Public University of Navarre (Spain), a Ph.D. in Mechanical Engineering for
University of Zaragoza (Spain) and a Postdoc in Manufacturing Process from
University of La Rioja (Spain). In addition, his main research areas are
related to the multicriteria decision-making process and techniques applied to
lean manufacturing, production process, and supply chain modeling. He is a
founding member of the Mexican Society of Operation Research and an active Mexican
Academy of Industrial Engineering member. Dr. García is a National Researcher
recognized by the National Council of Science & Technology of Mexico
(CONACYT) as Level III. Also, Dr. García is an author/coauthor in around 168 papers
published in journals indexed in the Journal Citation Reports or Scopus, 47
book chapters indexed in Scopus and 29 conference papers indexed in Scopus. He
has attended more than 150 international conferences and congresses around the
world.
Moreover, Dr. García has
supervised over 50 bachelor theses, 18 master theses, and 13 doctoral theses. He
holds thirteen international patents and one industrial design in Mexico and
Spain. Also, Dr. García is the author/editor of 23 books published by
international publishers such as Springer and IGI Global, all of which relate
to lean manufacturing, its tools and techniques, kaizen, supply chain, and
just-in-time philosophies. Finally, Dr. García won the Chihuahua State Science
and Technology Award in 2015. He is a member of several doctoral committees in
universities from Mexico, Colombia, and Spain. ORCID:
0000-0002-7092-6963, Scopus Author ID: 55616966800. Web of
Science Researcher ID: N-9124-2013
Guillermo
Cortes Robles has a master’s in industrial engineering from
the Instituto Tecnológico de Orizaba and a Ph.D. in Industrial Systems from the
Institute National Polytechnique de Toulouse, France. Today, he is a professor
of engineering science at the Tecnologico Nacional de Mexico-Instituto
Tecnologico de Orizaba in the postgraduate school, specifically in the
management engineering master and the engineering Sciences Ph.D. program. His
research interests are applying the TRIZ theory and other approaches (e.g.,
knowledge management, decision support systems, genetic algorithms, and creativity
techniques, among other technologies) to accelerate the innovation process. He
is the President of the Mexican TRIZ association (AMETRIZ). Dr. Cortes was the
technical leader of more than 15 projects and published several articles in
different journals. He also was the director of 25 master theses and five
doctoral dissertations. ORCID Number: 0000-0001-8857-7143
Arturo Realyvásquez Vargas is
a full-time Department of Industrial Engineering professor at Tecnológico
Nacional de Mexico/Instituto Tecnológico de Tijuana in Mexico. He received a
master’s degree in Industrial Engineering and a Ph.D. in Engineering Sciences
from the Autonomous University of Ciudad Juarez in Mexico and a Ph.D. in
Innovation in Product Engineering and Industrial Process at the University of
La Rioja (Spain). Specifically, his main research areas are optimization of
industrial processes, lean manufacturing, and ergonomics. Also, he is an active
member of the Society of Ergonomists of Mexico Civil Association (Sociedad de
Ergonomistas de México, SEMAC) and the Network of Optimization of Industrial
Processes (Red de Optimización de Procesos Industriales, ROPRIN). Dr.
Realyvásquez is a National Researcher recognized by the National Council of
Science & Technology of Mexico (CONACYT) as Level I. Dr. Realyvásquez is an
author/coauthor in around 12 papers published in journals indexed in the
Journal Citation Reports. Also, he has attended international conferences and
congresses in Mexico and the United States of America. Nowadays, Dr.
Realyvásquez has supervised more than 20 bachelor theses and 5 master theses.
Dr. Realyvásquez is the author of one book published by the international
publisher Springer, related to ergonomics. Also, Dr. Realyvásquez has edited
two books in Springer Verlag and two more in IGI Global, most related to
ergonomics. ORCID: 0000-0003-2825-
2595, Scopus Author ID: 56167726800.
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